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Epoxy, LVP or Commercial Carpet: Picking a Floor That Survives the Traffic

Commercial flooring gets specified on appearance and replaced because of wear. The gap between those two things is where the budget goes. Here is how the three materials we install most often actually behave once a building is using them.

Epoxy is for floors that take abuse. Mechanical rooms, back of house, warehouse and production space, commercial kitchens, anywhere carts roll and things get dropped. Poured properly over a prepared slab it is seamless, chemical resistant and effectively permanent. There is no seam for water to find and nothing to lift.

What epoxy demands is slab preparation, and this is where epoxy jobs fail. The slab has to be mechanically profiled (ground or shot blasted, not just cleaned) and it has to be dry. Moisture coming up through a slab will delaminate a coating no matter how good the product is, and on a slab-on-grade without a vapor barrier that risk is real enough to test for. It is also the least forgiving material to install in an occupied building, because of both cure time and fumes.

LVP is the workhorse for tenant spaces. It handles moisture, it takes rolling loads, individual planks can be replaced without touching the rest of the floor, and it reads as a finished material in an office or a retail suite. For most tenant improvements it is the default and it deserves to be.

The two things that decide whether an LVP floor holds up are wear layer and subfloor flatness. Wear layer is the specification that matters most and the one most often value-engineered out. A residential-grade plank in a commercial corridor will show traffic patterns inside a year. Flatness matters because LVP telegraphs everything under it. A slab that is not flat produces a floor with visible dips and, on a floating installation, seams that eventually separate. Skim coating a slab is not an upcharge somebody invented; it is the difference between a floor that lasts and a callback.

Commercial carpet still earns its place, mostly for acoustics. Open offices, conference rooms, corridors in multi-tenant buildings, anywhere sound bouncing off hard surfaces is a real complaint. Carpet tile in particular has a maintenance advantage nothing else matches: one stained or damaged tile gets swapped in five minutes, and if extra boxes were kept from the original install, the replacement matches.

Where carpet loses is moisture and heavy rolling traffic. It does not belong at an entrance without walk-off, it does not belong anywhere that gets mopped, and it does not belong under equipment on casters. Most carpet we tear out early was installed somewhere it never should have gone.

The pattern in all three is the same. The material rarely fails on its own. It fails because of what was underneath it or what was rolling across it. Before quoting a floor we want to know what the traffic actually is, whether the slab has ever been tested for moisture and what is going to be cleaned and how. Those three answers change the recommendation more than any preference about how it looks.

Send us the space and the use, and we will tell you what we would put down.

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